Cement Lightweight EPS Panel Automatic Machinery Lightweight Concrete Wall Panel Making Machine

Lightweight Gypsum Wall Panel/ Wall Board Making MachineLight Weight Wall Board Machine EPS Cement Wall Board Making Machine With 50000m2 to 500000m2/year OutputWhat is Light Weight Wall Board/EPS Cement Wall Board:EPS sandwich cement wall board is a new type of high-grade light wall panel material with EPS mortar as core m

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Lightweight Gypsum Wall Panel/ Wall Board Making Machine
Light Weight Wall Board Machine EPS Cement Wall Board Making Machine With 50000m2 to 500000m2/year Output


Cement Light Weight EPS Panel Automatic Machinery Lightweight Concrete Wall Panel Making Machine
What is Light Weight Wall Board/EPS Cement Wall Board:
EPS sandwich cement wall board is a new type of high-grade light wall panel material with EPS mortar as core material, calcium silicate board as the surface material and properly mixed with fly ash, slag and additives, and the panel formed by the EPS wall board making machine.
 
Product size: length 2440mm, width 610mm, thickness 60-180mm (size and thickness can be adjusted). The two surfaces of the new type composite sandwich board are composed of high strength water resistant calcium silicate board with good waterproof properties; good thermal insulation EPS bonding mortar as Core material; The product is of structural function , waterproof and thermal insulation performance, mainly used as building wall partition.
 
This kind of EPS Sandwich Wall Board is provided with comprehensive advantage that other wall panel can't compare with: solid, lightweight, thin body, high strength, impact resistance, strong hanging force, heat insulation, sound insulation, fire prevention, waterproof, easy cutting, can be arbitrary slot, without rendering coat, dry decoration, environmental protection. Achieving the purpose of saving energy, improving energy efficiency, Put the construction industry from traditional wet type construction to advanced dry type construction, thus realizing residential parts production industrialization, modernization of technical equipment, intensive production and legal application promotion, construction and equipment integration.

At the same time also can reduce wall occupying space, increase the rate of using residential space, reduce structure load, promote building aseismic ability and safety performance, reduce the comprehensive cost. This product can be widely used in all kinds of high, multi-story building as nonbearing wall, also can be sound insulation, fire partition wall. This product's application is a new breakthrough of the world's wall materials reform, this wall panel have tested by the relevant institutions and its strength, sound insulation, fire resistant, radioactive, water resistance and other performance indexes all reach or over the relevant national standards.

 EPS Wall Panel Making Production Line Machine


Cement Light Weight EPS Panel Automatic Machinery Lightweight Concrete Wall Panel Making Machine

 

1.Main Feasture:

(1)The machine adopts PLC and touch screen control, automatic filling, electronic weighing, temperature control, material level control to realize automatic production. 

 

(2) With the same machine, it can adjust the panel size and thickness. The thickness will be from 60 to 180mm.

 

(3) The closed constant pressure foamng barrel features of high heating efficiency and saves stem.

 

(4)High precise guiding pressure reducing valve controls the temperature and steam pressure of the

 

closed barrel, ensuring the outcome pressure of the valve constant and the inner temperature controlled

 

wihin ±1%, which keeps the foamed material equal and prevents the bead agglomerate because of the

 

bad temperature control.

 

(5)With photoelectric or vibration sensor to control material level, ensuring density tolerance within ±3%.

 

(6)The machine is equipped with fluidized bed dryer, including drying, automatic sieving, depluming and

 

material conveying to silos.

 

(7)Most components are of world-famous brands, with reliable performance, stable quality, long service

 

 life and low maintenance cost.

 

(8)The machine can realize the primary and second expansion

Cement Light Weight EPS Panel Automatic Machinery Lightweight Concrete Wall Panel Making Machine

Product Description

 Introduction of Hongfa EPS light weight wall panel production line

1. Materials of Hongfa Brand EPS Wall Panel

 Core Material: EPS( Foam polystyrene, Cement and fly ash.)

Board materials: Calcium Silicate Board.

2. Common Specifications of EPS cement wall sandwich panel

L*W*T: 2440mm*610mm*50mm/60mm/75mm/90mm/100mm/120mm/150mm.

2270mm* 610mm*50mm/60mm/75mm/90mm/100mm/120mm/150mm/180mm.
 

3. Applied range of light weight EPS wall panel

For interior and exterior wall partition on steel or concrete structure building, new construction or renovations. It can be widely applied to wall materials of various high and low buildings such as bank, office building, hospital, school, hotel, shopping mall, amusement, old house reconstruction, residence and workshop.

4. Advantages of Hongfa wall sandwich panel

A:Light weight
B:Excellent sound insulation
C:Heat Insulation

D:Waterproof Fire proof
E:Energy Efficient Environmental

F:Convenient construction
G:High Intensity without deformation.

Raw Materials Proportion:

CementSandMineral admixturesWaterAddictiveEps (M3)
11.0 - 2.00.5 - 1.20.55 - 0.650.04 - 0.060.5 - 0.85m3
weight ratioVolume per M3



Reference Workers needed:
(take capacity 200,000/yearly as example)
Raw materials, boiler and EPS expending:1
Mixing:1
Pouring:1
Pre insert silica panel:1
Demoulding:1
Total:                 
Cement Light Weight EPS Panel Automatic Machinery Lightweight Concrete Wall Panel Making Machine

 
How is the EPS Light weight wall board produced?
Cement Light Weight EPS Panel Automatic Machinery Lightweight Concrete Wall Panel Making Machine
Cement Light Weight EPS Panel Automatic Machinery Lightweight Concrete Wall Panel Making Machine


Take an EPS Wall Board production line with annual capacity 200,000mfor example (700 m2 / day):
 2016 Hot Investment Project Light Weight EPS Wall Composition board Making MachineWhat is EPS wall panel?
 
EPS sandwich wall panel is a new type of high-grade light wall panel material with EPS mortar as core material, calcium silicate board as the surface material and properly mixed with fly ash, slag and additives.
 
Partition wall is the main part of building materials with huge market; more over, structure framework dominates the modern building structure, should have a huge application space. Considering environmental protection, the exit of clay brick from the city construction market is a inevitable trend, it will leave a huge market space for new wall materials.
 
So this new kind building material will quickly enter and dominate the construction market.

Hongfa Vertical Light Weight EPS Wall Panel Making Machine

Main Feasture: 
 
(1)The machine adopts PLC and touch screen control, automatic filling, electronic weighing, temperature control, material level control to realize automatic production.  
(2) With the same machine, it can adjust the panel size and thickness. The thickness will be from 60 to 180mm. 
(3) The closed constant pressure foamng barrel features of high heating efficiency and saves stem. 
(4)High precise guiding pressure reducing valve controls the temperature and steam pressure of the closed barrel, ensuring the outcome pressure of the valve constant and the inner temperature controlled wihin ±1%, which keeps the foamed material equal and prevents the bead agglomerate because of the bad temperature control. 
(5)With photoelectric or vibration sensor to control material level, ensuring density tolerance within ±3%. 
(6)The machine is equipped with fluidized bed dryer, including drying, automatic sieving, depluming and material conveying to silos. 
(7)Most components are of world-famous brands, with reliable performance, stable quality, long service life and low maintenance cost. 
(8)The machine can realize the primary and second expansion.

Take an EPS Wall Panel production line with annual capacity 200,000m2 for example (700 m2 / day):
 
(1). An EPS Wall panel production line with annual capacity 200,000m2.
 
(2).The raw materials cost to produce one square meter of EPS Wall panel ( take 90mm thickness panel for example).
MaterialsCementFly ashEPSadditiveSilica panelWater and powerLabor coststotal
RMB/m283.460.513.40.52334.82

(3).Costs above calculated based on the below cost table:
MaterialsCement(ton)Fly ash
(ton)
EPS(ton)Additive(ton)Silica panel(m2)WaterPower(kw)Worker salary(person/month)
Price(RMB)3301401300050006.70.50.93000
(4).Other costs
Cost categoriesManagement costsEquipment depreciationDepreciation of buildingsMaintenance Chargetotal
RMB/m21.000.500.300.202.00
(5).Based on the above table, the total production cost is: 37 RMB/m2.
(6).Annual Estimate Benefits 
According to China domestic normal selling price:EXW 65RMB/m2
Annual Output Value(RMB)Selling expense(RMB)Annual production cost(RMB)Annual Profits 
(RMB)
65×200,000m213,000,000×5%200,000x 3713,000,000-650,000-7,400,000
13,000,000650,0007,400,0004,950,000

How are the land,water,power required to set up an EPS light weight wall panel making machine?
Water requirements: to produce 60m2 panel(9 cm thickness as example) required one ton of water. No special requirements for water quality, clean water can be used for production.
Electricity requirement: installed power 30 kw (depending on the capacity).
Requirements on air and steam: Air compressor and boiler.
Land requirements: 1200-2000m2 workshop and 9 meters high (depending on the capacity).

Are your company is the manufacturer or trading company of the EPS wall panel making machine?
We are the direct factory,Hongfa company is the leading and the most influential manufacturer of the EPS light weight wall panel making machine,concrete block making machine and other wall building materials in China from the 1990s.
 Hongfa provides our clients one-stop solution for the EPS sandwich wall panel production line;from us
the clients can share our best quality machines and the most updated technology in the wall panel making industry.

How to contact your EPS wall panel making machine factory?
Our company name: Guangxi Hongfa Heavy Machinery Co.,Ltd
Add: Yilingyan Industry Zone, Nanning City, Guangxi China
Website: gxhongfa.en.made-in-china.com
  
Contact person: Yuki Yang
 
 

 

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