Light Weight Wall Board Machine EPS Cement Wall Board Making Machine With 50000m2 to 500000m2/year Output
What is Light Weight Wall Board/EPS Cement Wall Board:
At the same time also can reduce wall occupying space, increase the rate of using residential space, reduce structure load, promote building aseismic ability and safety performance, reduce the comprehensive cost. This product can be widely used in all kinds of high, multi-story building as nonbearing wall, also can be sound insulation, fire partition wall. This product's application is a new breakthrough of the world's wall materials reform, this wall panel have tested by the relevant institutions and its strength, sound insulation, fire resistant, radioactive, water resistance and other performance indexes all reach or over the relevant national standards.
EPS Wall Panel Making Production Line Machine
1.Main Feasture:
(1)The machine adopts PLC and touch screen control, automatic filling, electronic weighing, temperature control, material level control to realize automatic production.
(2) With the same machine, it can adjust the panel size and thickness. The thickness will be from 60 to 180mm.
(3) The closed constant pressure foamng barrel features of high heating efficiency and saves stem.
(4)High precise guiding pressure reducing valve controls the temperature and steam pressure of the
closed barrel, ensuring the outcome pressure of the valve constant and the inner temperature controlled
wihin ±1%, which keeps the foamed material equal and prevents the bead agglomerate because of the
bad temperature control.
(5)With photoelectric or vibration sensor to control material level, ensuring density tolerance within ±3%.
(6)The machine is equipped with fluidized bed dryer, including drying, automatic sieving, depluming and
material conveying to silos.
(7)Most components are of world-famous brands, with reliable performance, stable quality, long service
life and low maintenance cost.
(8)The machine can realize the primary and second expansion
Product Description
Introduction of Hongfa EPS light weight wall panel production line
1. Materials of Hongfa Brand EPS Wall Panel
Core Material: EPS( Foam polystyrene, Cement and fly ash.)
Board materials: Calcium Silicate Board.
2. Common Specifications of EPS cement wall sandwich panel
L*W*T: 2440mm*610mm*50mm/60mm/75mm/90mm/100mm/120mm/150mm.
2270mm* 610mm*50mm/60mm/75mm/90mm/100mm/120mm/150mm/180mm.
3. Applied range of light weight EPS wall panel
For interior and exterior wall partition on steel or concrete structure building, new construction or renovations. It can be widely applied to wall materials of various high and low buildings such as bank, office building, hospital, school, hotel, shopping mall, amusement, old house reconstruction, residence and workshop.
4. Advantages of Hongfa wall sandwich panel
A:Light weight
B:Excellent sound insulation
C:Heat Insulation
D:Waterproof Fire proof
E:Energy Efficient Environmental
F:Convenient construction
G:High Intensity without deformation.
Raw Materials Proportion:
| Cement | Sand | Mineral admixtures | Water | Addictive | Eps (M3) |
| 1 | 1.0 - 2.0 | 0.5 - 1.2 | 0.55 - 0.65 | 0.04 - 0.06 | 0.5 - 0.85m3 |
| weight ratio | Volume per M3 | ||||
Reference Workers needed:
(take capacity 200,000/yearly as example)
Raw materials, boiler and EPS expending:1
Mixing:1
Pouring:1
Pre insert silica panel:1
Demoulding:1
Total: 
How is the EPS Light weight wall board produced?
Take an EPS Wall Board production line with annual capacity 200,000m2 for example (700 m2 / day):
EPS sandwich wall panel is a new type of high-grade light wall panel material with EPS mortar as core material, calcium silicate board as the surface material and properly mixed with fly ash, slag and additives.
Partition wall is the main part of building materials with huge market; more over, structure framework dominates the modern building structure, should have a huge application space. Considering environmental protection, the exit of clay brick from the city construction market is a inevitable trend, it will leave a huge market space for new wall materials.
So this new kind building material will quickly enter and dominate the construction market.
Hongfa Vertical Light Weight EPS Wall Panel Making Machine
Main Feasture:
(1)The machine adopts PLC and touch screen control, automatic filling, electronic weighing, temperature control, material level control to realize automatic production.
(2) With the same machine, it can adjust the panel size and thickness. The thickness will be from 60 to 180mm.
(3) The closed constant pressure foamng barrel features of high heating efficiency and saves stem.
(4)High precise guiding pressure reducing valve controls the temperature and steam pressure of the closed barrel, ensuring the outcome pressure of the valve constant and the inner temperature controlled wihin ±1%, which keeps the foamed material equal and prevents the bead agglomerate because of the bad temperature control.
(5)With photoelectric or vibration sensor to control material level, ensuring density tolerance within ±3%.
(6)The machine is equipped with fluidized bed dryer, including drying, automatic sieving, depluming and material conveying to silos.
(7)Most components are of world-famous brands, with reliable performance, stable quality, long service life and low maintenance cost.
(8)The machine can realize the primary and second expansion.
Take an EPS Wall Panel production line with annual capacity 200,000m2 for example (700 m2 / day):
(1). An EPS Wall panel production line with annual capacity 200,000m2.
(2).The raw materials cost to produce one square meter of EPS Wall panel ( take 90mm thickness panel for example).
| Materials | Cement | Fly ash | EPS | additive | Silica panel | Water and power | Labor costs | total |
| RMB/m2 | 8 | 3.4 | 6 | 0.5 | 13.4 | 0.52 | 3 | 34.82 |
(3).Costs above calculated based on the below cost table:
| Materials | Cement(ton) | Fly ash (ton) | EPS(ton) | Additive(ton) | Silica panel(m2) | Water | Power(kw) | Worker salary(person/month) |
| Price(RMB) | 330 | 140 | 13000 | 5000 | 6.7 | 0.5 | 0.9 | 3000 |
| Cost categories | Management costs | Equipment depreciation | Depreciation of buildings | Maintenance Charge | total |
| RMB/m2 | 1.00 | 0.50 | 0.30 | 0.20 | 2.00 |
(6).Annual Estimate Benefits
According to China domestic normal selling price:EXW 65RMB/m2
| Annual Output Value(RMB) | Selling expense(RMB) | Annual production cost(RMB) | Annual Profits (RMB) |
| 65×200,000m2 | 13,000,000×5% | 200,000x 37 | 13,000,000-650,000-7,400,000 |
| 13,000,000 | 650,000 | 7,400,000 | 4,950,000 |
How are the land,water,power required to set up an EPS light weight wall panel making machine?
Water requirements: to produce 60m2 panel(9 cm thickness as example) required one ton of water. No special requirements for water quality, clean water can be used for production.
Electricity requirement: installed power 30 kw (depending on the capacity).
Requirements on air and steam: Air compressor and boiler.
Land requirements: 1200-2000m2 workshop and 9 meters high (depending on the capacity).
Are your company is the manufacturer or trading company of the EPS wall panel making machine?
We are the direct factory,Hongfa company is the leading and the most influential manufacturer of the EPS light weight wall panel making machine,concrete block making machine and other wall building materials in China from the 1990s.
Hongfa provides our clients one-stop solution for the EPS sandwich wall panel production line;from us
the clients can share our best quality machines and the most updated technology in the wall panel making industry.
How to contact your EPS wall panel making machine factory?
Our company name: Guangxi Hongfa Heavy Machinery Co.,Ltd
Add: Yilingyan Industry Zone, Nanning City, Guangxi China
Website: gxhongfa.en.made-in-china.com
Contact person: Yuki Yang